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รายละเอียดสินค้า:
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| ชิ้นส่วนสึกหรอหลัก: | เหล็กไนไตรด์ 38CrMoAlA | ความแข็งของพื้นผิว: | ≥HV1000 |
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| ระบบขับเคลื่อน: | กระปุกเกียร์แข็งและกราวด์ | ปรัชญาโครงสร้าง: | การออกแบบเสริมความแข็งแรงสำหรับงานหนัก |
| การควบคุมเสียงรบกวน: | ≤72Db(เอ) | การรับประกันการหล่อลื่น: | การหล่อลื่นน้ำมันหมุนเวียนแบบบังคับ |
| คำมั่นสัญญาของแบรนด์: | ส่วนประกอบสำคัญระบุชื่อแบรนด์ | ||
| เน้น: | heavy-duty PP extrusion machine,PP strapping band production line,durable PP Strapping Band Production Line |
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This industrial backbone is engineered for uninterrupted, high-intensity production. Understanding that downtime means loss, we reject compromise at every critical durability component. The extruder's core—screw and barrel—is crafted from 38CrMoAlA alloy steel with deep nitriding treatment, achieving surface hardness up to HV1000 to withstand years of wear from PP fillers. The gearbox features integrally cast HT250 iron, annealed to relieve internal stress, with internal helical gears hardened and precision-ground for smooth, quiet operation. From the robust welded frame to brand-name bearings and seals, every detail reflects our commitment to reliability, delivering decades of stable service.
| Parameter Category | Parameter Item | Specification / Description |
|---|---|---|
| Extruder Core | Screw/Barrel Material | 38CrMoAlA (Nitrided) |
| Surface Hardness | ≥ HV1000 | |
| Expected Service Life | ≥ 3-5 years (depending on material abrasiveness) | |
| Gearbox | Housing Material | HT250 Cast Iron |
| Gear Material/Process | 20CrMnTi, Hardened & Ground | |
| Noise Level | ≤ 72 dB(A) | |
| Lubrication System | Forced Circulating Oil Lubrication | |
| Structural Design | Main Frame Steel Thickness | Thickened Design at Key Locations |
| Brand Components | Main Drive Inverter | ABB or equivalent brand |
| Main Bearings | Reputable Brands (e.g., HRB/ZWZ/C&U) |
It is crucial, especially for PP materials that may contain fillers like calcium carbonate. Nitriding is a surface chemical heat treatment that forms an extremely hard (above HV1000) and corrosion-resistant nitride layer on the steel surface. This "armor" effectively resists abrasive wear from the plastic melt, particularly fillers. Ordinary carbon steel or untreated alloy steel may suffer severe wear within months when processing abrasive materials, leading to decreased output, uneven plasticization, and increased energy consumption. Our nitriding treatment depth can reach 0.4-0.6mm, ensuring performance is maintained even after long-term wear.
The overall machine design life exceeds 10 years, with core structural components lasting over 15 years. Daily maintenance is key to ensuring longevity:
Our provided maintenance manual will guide you through these tasks in detail.
ผู้ติดต่อ: Mr. Alex
โทร: 86-18858326160